RoboPhysics LaboratoryPolitecnico di Bari
← Research
ERC Starting Grant · 2024–2028

RoboFluid

Robotic Fluids for artificial muscles, wearable cooling, and active textiles
Principal Investigator: Prof. Vito Cacucciolo · Politecnico di Bari
€1.5 M
EU contribution, ERC Starting Grant
5 years
January 2024 – December 2028
Poliba
host institution, Politecnico di Bari

The idea

Fluid circulation is everywhere in living creatures and in machines, and it serves many functions at once: temperature regulation, transport of nutrients, mechanical actuation. A beating heart is a soft pump that keeps an animal alive.

RoboFluid merges the capabilities of fluids with electrical control, to give robots and wearables the same advantages. Conventional fluidics needs many components — pumps, valves, tubing, plugs — and this has kept it out of untethered systems. RoboFluid replaces them with solid-state pumps in which the fluid is accelerated directly by electric fields (electrohydrodynamics, EHD), creating a new class of fluidic devices where flow is driven in situ by electrical signals, and where velocity, pressure and temperature of the fluid sense the state of the device and of its environment.

On the scientific side, the project studies fluid mechanics and field emission in liquids under intense electric fields — the physics that sets how much pressure, flow and power these pumps can deliver.

The project builds on two pumps developed at EPFL-LMTS: the stretchable pump, a soft pump with no moving parts, and the fiber pump, which generates pressure along its own length and can be woven into textiles. Woven into a garment, fiber pumps already circulate a fluid that heats or cools the wearer, with no external pump: the starting point for the wearable coolers of RoboFluid.

Stretchable pumps (When Vito was at EPFL-LMTS). Video: EPFL. Cacucciolo, Shintake, Kuwajima, Maeda, Floreano, Shea. Nature 2019
Fiber pumps (When Vito was at EPFL-LMTS). Video: EPFL. Smith, Cacucciolo, Shea. Science 2023
Self-pumping tubes sewn into textiles (When Vito was at EPFL-LMTS). Video: LMTS, EPFL. Smith, Cacucciolo, Shea. Science 2023
Thermoregulatory clothing with fiber pumps (When Vito was at EPFL-LMTS). Video: LMTS, EPFL. Smith, Cacucciolo, Shea. Science 2023

Objectives

/01

Artificial muscles

Robust, high-power-density fluidic muscles that make low-cost dexterous robotic hands possible.

/02

Wearable coolers

Cooling garments that reduce the energy spent on air conditioning and protect fragile people during extreme heat waves.

/03

Active textiles

Textile artificial muscles that facilitate daily actions for the elderly and enable remote physical interactions.

Research lines

/01

Fluidic artificial muscles

Electrically driven fiber actuators — modular and scalable — for robots that move like living bodies.

/02

Haptic gloves

Wearable tactile feedback for telemanipulation: working with your hands thousands of kilometres away.

/03

Thermoregulating clothing

Fluidic circuits woven into garments that actively heat or cool the wearer.

/04

Low-cost robotic hands

Prosthetics and end-effectors driven by muscle fibers, with the linear configuration of natural muscle.

Results

Science Robotics · 2026

Electrofluidic fiber muscles

O. Kilic Afsar, G. Pupillo, G. Vitucci, W. Babatain, H. Ishii, V. Cacucciolo — with the MIT Media Lab

A new class of artificial muscles in fiber format. Each muscle integrates fiber EHD pumps and thin McKibben actuators in a closed fluidic circuit: electric, silent and untethered, with no external compressors or tubes. Thanks to bias pressure, the modular muscles reach a power density comparable to that of skeletal muscle, and woven in antagonistic pairs they move like biceps and triceps.

Woven textile muscle pair
Textile muscle pairs: McKibben actuators and fiber pumps braided into a single active fabric. Afsar, Pupillo, Vitucci, Babatain, Ishii, Cacucciolo. Science Robotics 2026
The muscles in motion: contraction, extension and antagonistic pairs. Afsar, Pupillo, Vitucci, Babatain, Ishii, Cacucciolo. Science Robotics 2026
An electric motor in the form of a fiber. Video: MIT Media Lab. Afsar, Pupillo, Vitucci, Babatain, Ishii, Cacucciolo. Science Robotics 2026
Untethered operation of woven muscles. Video: MIT Media Lab. Afsar, Pupillo, Vitucci, Babatain, Ishii, Cacucciolo. Science Robotics 2026
IEEE Robotics and Automation Letters · 2026

Electrofluidic fiber muscles with closed-loop control

A. Castellaneta, Y. Kuwajima, V. Cacucciolo

For wearable and assistive robotics, power density is not enough: the muscle must also be controllable. A single electrofluidic fiber muscle, mounted like a biceps, drives a 70 g robotic forearm through an elbow range of 5° to 75°. A hybrid controller — a PID loop plus a quasi-static inverse model identified from experiments — sets the joint angle by modulating the voltage on the fiber pumps.

Robotic arm actuated by an electrofluidic fiber muscle, with diagrams of the fiber pump and McKibben actuator
A human-scale arm actuated by an electrofluidic fiber muscle: fiber EHD pumps pressurise a thin McKibben actuator, which contracts like a muscle. Castellaneta, Kuwajima, Cacucciolo. IEEE Robotics and Automation Letters 2026

In closed loop the arm reaches each target with an average rise time of 0.44 s, a settling time of 2.44 s and a mean steady-state error of 0.2°, and the hysteresis of the muscle drops by about 93% compared with open-loop operation.

Sequence of the robotic arm reaching elbow angles from 5 to 55 degrees
Position control in steps: the elbow reaches commanded angles from 5° to 55°. Castellaneta, Kuwajima, Cacucciolo. IEEE Robotics and Automation Letters 2026

Team

Publications

  1. O. Kilic Afsar, G. Pupillo, G. Vitucci, W. Babatain, H. Ishii, V. Cacucciolo. Electrofluidic fiber muscles. Science Robotics 11 (2026)Learn moreOpen accessDOI
  2. A. Castellaneta, Y. Kuwajima, V. Cacucciolo. Electrofluidic fiber muscles with closed-loop control. IEEE Robotics and Automation Letters 11, 11007–11014 (2026)Open accessDOI
  3. Marzuq, Kuwajima, Tan, Yamada, Nabae, Kakehi, Cacucciolo, Maeda. A compact, self-recovering wire electrode electrohydrodynamic pump for high-speed McKibben artificial muscle actuation. Advanced Intelligent Systems (2025)DOI
  4. D. De Tommasi, F. Trentadue, G. Vitucci. A compact anisotropic model for the mechanical response of double network hydrogels. International Journal of Engineering Science 220, 104437 (2026)DOI